Innovative, Efficient & Engineered for Performance
At Ibha Process Technologies Pvt. Ltd., we offer a wide spectrum of industrial
dryers designed to cater to diverse material characteristics and industry requirements. Our
drying systems are built for efficiency, reliability, product quality, and minimal operational
cost, with design compliance to GMP, ASME, and global safety standards.
Our Range of Dryers
1. Spray Dryer
Precision Drying for Liquid Feed to Powder Conversion
Our Spray Dryers are designed to transform liquid or slurry feed into dry powder in a single
step. The atomized droplets come into contact with hot air inside a drying chamber, leading to
rapid moisture evaporation while preserving product integrity.
Applications
- Dairy powders (milk, whey, lactose)
- Flavors and fragrances
- Pharmaceutical actives and intermediates
- Enzymes and bio products
- Food-grade starches and proteins
Technical Advantages
- Drying Method - Atomization + hot air contact (concurrent/counter-current)
- Temperature Range - Inlet 150°C–300°C | Outlet 70°C–100°C
- Particle Size - 10–100 microns (adjustable based on atomizer type)
- Design Compliance - GMP, CIP/SIP, ATEX (if required)
Benefits
- Uniform particle morphology and density
- Minimal heat stress; ideal for sensitive bio-materials
- Automated PLC/SCADA integration for precise control
- Available in pilot to industrial-scale capacities
2. Rotary Dryer
Heavy-Duty Continuous Drying for Bulk Solids
Our Rotary Dryers are engineered to handle high-capacity, continuous drying of granular,
crystalline, or lumpy materials. Heat is transferred through direct or indirect contact as
material moves through a rotating cylindrical drum.
Applications
- Minerals and ores
- Coal and lignite
- Fertilizers (Urea, DAP, SSP)
- Waste sludges and ash
- Industrial salts
Benefits
- Continuous operation with low maintenance
- Variable speed drive (VFD) for residence time adjustment
- Internals designed to improve heat transfer (lifting flights, chains)
- Available with bag filters, cyclones, or scrubbers for emissions
3. Fluidized Bed Dryer (FBD)
Uniform Drying with Efficient Heat and Mass Transfer
Fluidized Bed Dryers suspend material particles in an upward flow of hot air, allowing even
distribution of heat and faster moisture removal. Ideal for drying granules and powders with low
thermal conductivity.
Applications
- Active pharmaceutical ingredients (APIs)
- Resins and polymers
- Food additives and grains
- Detergents and chemicals
Benefits
- Short drying times with low energy consumption
- Minimal product degradation due to gentle handling
- High drying uniformity and repeatability
- HEPA filtration and cGMP-compliant designs available
4. DDGS Dryer & Tube Bundle Dryer
Tailored for High-Moisture, Organic, and Fibrous Materials
These systems are specialized for drying co-products like DDGS (Dried Distillers Grains with
Soluble) and other biomass-based materials generated from ethanol plants, breweries, and feed
mills. The low-speed Tube Bundle Dryer uses indirect heating, reducing thermal shock and
preserving nutritional value.
Applications
- DDGS (corn, sorghum, millet-based)
- Starch slurries
- Biomass and agro-residue
- Animal feed, sludge, and compost
Benefits
- Low RPM operation ensures gentle drying and longer equipment life
- Compact footprint with modular configuration
- High nutrient retention and final product quality
- Excellent energy efficiency with optional heat recovery system
5. Spin Flash Dryer
Instantaneous Drying for Sticky, High-Moisture Materials
Spin Flash Dryers are engineered for pasty, cake-form, or non-free-flowing materials. Using
mechanical agitation and high-temperature air in a vertical drying chamber, this dryer offers
fast moisture removal in a compact setup.
Applications
- Pigments and dyestuffs
- Starch and modified cellulose
- Filter cakes, sludge, resins
- Pharmaceuticals and intermediates
- Ceramics and kaolin
Benefits
- Fast drying with minimal floor space
- Handles cohesive, non-flowing feed effectively
- Adjustable air velocity and retention time
- Optional inert gas atmosphere for explosive materials
Why Choose Ibha Drying Systems?
- Custom-engineered designs based on process data and material trials
- High thermal efficiency and reduced operational costs
- Modular configurations suitable for plant expansions
- Integrated automation and remote monitoring capabilities
- Backed by 20+ years of process expertise and global design compliance
